Anti-sweat control, perfected for over 20 years

Cut refrigeration energy waste without risking case performance.

ControlTec helps grocery operators reduce anti-sweat heater runtime, verify savings, and keep display cases operating safely across every store.

$10K-$38K
Saved / store / year
8-24 mo
Typical payback
95k-155k
kWh saved / store / yr
★ Made in the USA Patented technology Wireless mesh network BACnet & Modbus
Engineered for Sustainability

One anti-sweat control platform. Three things it does better.

Co-developed with one of the world's largest glass-display-door manufacturers - built to retrofit your refrigeration cases without disruption.

Self-Monitoring

Sensors on every case report through controllers that network over a self-healing wireless mesh, with built-in measurement & verification - so savings are documented, not estimated. No new network wiring, no store disruption.

Intelligent Control

Glass-door heaters run only when ambient conditions demand it. No condensation, no wasted kilowatt-hours, no compromise on product visibility.

Seamless Integration

Speaks BACnet/IP and Modbus TCP - feeds your existing EMS/BMS. No new dashboards required to get started.

Refrigerated glass display case showing door-frame, glass, and mullion anti-sweat heaters glowing
The cost of always-on

Anti-sweat heaters run 24 / 7 / 365.

Heater elements sit inside every door frame, around the glass, and in the mullions to stop condensation and keep product visible. Legacy refrigeration systems simply leave them on - all day, all night, all year.

That's $10K-$38K of pure electricity per store, per year spent on heat that wasn't needed. Refrigeration is already more than half of a grocery store's energy bill - and door heaters are one of its largest single loads.

  • Refrigeration is over half of a store's energy bill
  • Glass-display-door heaters are one of the largest loads
  • Most of that heater runtime is unnecessary
Intelligence, in real time

Heaters only run when they need to.

Watch a single refrigerated case over 24 hours. The AS-20 keeps the frame a safe margin above the dew point - and intelligently cycles the heater only when that margin would close.

Live · Intelligent Control
12:00 AM
Dew point Frame temp Heater on
Dew Point
47°F
Frame Temp
53°F
Margin
+6°F
Heater OFF · safe ~60% runtime eliminated
Elegantly simple

Two sensors. One simple rule.

The dew-point sensor reads ambient store dew point right outside the case; the frame-temp sensor reads the frame. When the frame is safely warmer than the dew point, condensation can't form - so the heater stays off. No new behavior, no store disruption.

  • Sense - dew-point & frame-temp read every case
  • Decide - cycle heaters only as the margin closes
  • Save - ~60% of heater runtime eliminated
Explore the AS-20 System
A system in concert

One store. One self-monitoring network. Alive.

Watch the data flow from every case up to the gateway and out to the cloud and your building controls - then explore any node.

Live data · click a node to explore
AS-20z COMMZ GATEWAY CLOUD EMS / BMS
Sensor data → gateway → Cloud (Case Manager) → EMS / BMS Heater cycling
Case Manager · Efficiency Dashboard
ControlTec Case Manager efficiency dashboard showing per-site savings, kWh saved, and AS-20 health score
Proof, in real time

Every case, every store - measured in one dashboard

See per-site efficiency, kWh and dollars saved, AS-20 health score, and low-efficiency events in real time. Alerts surface the moment a heater behaves out of spec, so you fix it before it costs you.

  • Per-site efficiency ranked across your regions
  • Temperature alarms to your phone or email
  • Documented kWh and dollars saved for M&V
Speaks your building's language

Plays nicely with the systems you already run

Open protocols mean the AS-20 feeds your existing energy and building management, with no new dashboard required.

BACnet/IP
Modbus TCP
BACnet/IP · ASHRAE 135
Modbus TCP
Lighter on the grid

Real kilowatt-hours. Real carbon. Per store.

Less energy isn't just cheaper - it's measurable progress toward your ESG goals, captured automatically by the system's metering.

95k-155k
kWh saved / store / year
0%
Of store energy is refrigeration
50-80%
Door-heater energy saved
0%
Of project covered by rebates (up to)

Carbon equivalencies per EPA Greenhouse Gas Equivalencies Calculator · US grid avg 0.857 lb CO₂/kWh

Questions, answered

Anti-sweat heater controls, explained

What is an anti-sweat heater control system?

An anti-sweat heater control system manages the heaters built into refrigerated glass display doors. Instead of running the door-frame, glass, and mullion heaters 24/7, the ControlTec AS-20 reads dew point and frame temperature and cycles heaters only when condensation is an actual risk.

How much can the AS-20 save per store?

A typical 100-door store saves roughly $10,000-$38,000 per year and 95,000-155,000 kWh by cutting energy use 50-80%, with payback in under two years - and faster after utility rebates.

Will running heaters less cause condensation on the glass?

No. The AS-20 keeps each door frame a safe margin above the dew point and cycles heaters the moment that margin closes, so the glass stays clear and product stays visible, even on high-humidity days.

Does the AS-20 integrate with our existing EMS or BMS?

Yes. The CommZ gateway speaks BACnet/IP and Modbus TCP, feeding per-case data into your existing energy or building management system, with no new dashboard required.

Is installation disruptive, and is it made in the USA?

Installation is a straightforward retrofit or factory-installed option with no store disruption. The AS-20 is patented and made in the USA, with tens of thousands of controls already installed across thousands of store locations.

Let's cut the kWh.

Run the numbers for your stores in 30 seconds, or talk to our team about a rollout - we even handle the utility rebate paperwork.